RESOURCE, ENERGY & HEAVY INDUSTRY

Projects

Key Project

SIMEC Mining Pellet Plant Balling Line Upgrades

OVERVIEW

Aquest successfully completed a comprehensive upgrade project at the SIMEC Mining Pellet Plant in Whyalla, SA, aimed at enhancing the pellet-making process and improving electrical safety.

The project involved replacing 60-year-old open fuse panels with modern SCADA-controlled Motor Control Centres (MCCs) and was accomplished over 26,000 hours during the COVID pandemic.

100% SUCCESS

Project Scope

1. Modernisation and Safety Enhancement

  • Demolished outdated infrastructure and installed, tested, and delivered new MCCs and panels for the Ore Prep and Balling area
  • Replaced old open fuse panels with advanced SCADA-controlled MCCs

2. Seamless Integration

  • Installed all necessary cabling and components
  • Commissioned the MCCs and integrated them into the Plant SCADA & Control system for improved control and monitoring

3. Civil and Safety Improvements

  • Conducted a civil study of the Ore Prep 1st Floor switchroom, which included the safe removal of asbestos flooring
  • Identified and installed modern equivalents for fused distribution boards, PLC panels, field control stations, and remote isolators

4. Compliance and Thorough Testing

  • Prioritised safety and compliance throughout the project
  • Conducted thorough testing and commissioning of all equipment
  • Completed all documentation to the highest standards, meeting company and Australian standards, project specifications, and safety and environmental requirements

PROJECT GALLERY

FURTHER READING

AWARD WINNING EXCELLENCE

Aquest’s dedication and excellence were recognised at the 2023 NECA Excellence Awards, where the project won the State Winner award for industrial large projects.

The successful completion of this project has significantly improved the efficiency, reliability, and safety of the SIMEC Mining Pellet Plant, ensuring it meets modern standards and operates at optimal performance.

PROJECT FINALIST Video

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